Mazda Recalls 47,000 CX-90s for Fuel Pump Failure Risk

Mazda is recalling 47,200 CX-90 SUVs from model years 2024 through 2026 because the fuel pump can fail without warning and shut down your engine in traffic. This affects both the inline-six turbo and plug-in hybrid versions of their largest SUV.

The problem stems from impellers inside the fuel pump that can swell when exposed to certain fuel additives. When they swell enough, they crack. When they crack, your fuel pressure drops to nothing and your engine dies. Mazda says this can happen while you're driving, which makes it more than an inconvenience. It's a crash risk.

If you own a CX-90, you should get the recall notice by mail in early September. Dealers will replace the entire fuel pump assembly at no cost. The fix takes about two hours. Mazda hasn't reported any crashes yet, but there have been multiple field reports of sudden stalling.

What You Should Do

Don't wait for the letter. Call your Mazda dealer this week with your VIN and ask if your CX-90 is included. If it is, schedule the repair now before appointment slots fill up. In the meantime, avoid letting your fuel tank drop below a quarter tank, which can stress an already marginal pump.

If your CX-90 has stalled or shown fuel system warnings, document everything and contact Mazda directly. You may be entitled to reimbursement for prior repairs or towing.

This is Mazda's second fuel system recall this year and the fourth recall overall for the CX-90 since launch. That's a concerning pattern for a vehicle that costs $40,000 to $55,000. If you're shopping for a three-row SUV right now, the CX-90's quality track record should give you pause. The Honda Pilot and Hyundai Palisade have far cleaner records.